Revamp old aluminium surfaces effortlessly with these painting hacks

11 December, 2023

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Aluminium is a versatile and durable material commonly used in various applications, from windows and doors to automotive parts and kitchen appliances. Over time, however, the sheen of aluminium surfaces can fade, and they may show signs of wear and tear.

Fortunately, you don't need to replace these surfaces to give them a fresh, new look. You can effortlessly revamp old aluminium surfaces with the right tools, techniques, and some high-quality aluminium paint. This blog post will explore painting hacks to help you breathe new life into your aluminium items and spaces.

Why Paint Aluminium?

Before we delve into the painting hacks, let's briefly discuss why painting aluminium surfaces is a great idea:

  1. Enhanced Aesthetics: Painting aluminium surfaces allows you to customise their appearance to match your style and preferences. You can choose from various colors and finishes to achieve the desired look.
  2. Protection: Paint acts as a protective layer, shielding aluminium surfaces from harsh weather conditions, UV rays, and corrosion. This helps extend the lifespan of your aluminium items.
  3. Cost-Effective: Revamping old aluminium surfaces through painting is often more budget-friendly than replacing them entirely. It can save you money while achieving a fresh, modern look.

Let's dive into the painting hacks that make this process effortless and successful.

Proper Surface Preparation

One of the critical factors for a successful aluminium painting project is thorough surface preparation. Follow these steps to ensure your surface is ready for painting:

  • Clean the surface with a degreaser or mild detergent to remove dirt, grease, and grime.
  • Sand the surface lightly to create a rough texture, which will help the paint adhere better.
  • Use a primer specifically designed for aluminium surfaces to promote adhesion and prevent peeling.

Choose the Right Aluminium Paint

Selecting the right paint is crucial to achieving a long-lasting and attractive finish. Look for aluminium paint that is specifically formulated for use on aluminium surfaces. These paints often contain corrosion-resistant additives and adhere well to metal surfaces.

Spray Painting for a Smooth Finish

Consider using a spray gun for a professional and smooth finish on large aluminium surfaces. Spraying allows for even coverage and minimises brush or roller marks. Remember to follow the manufacturer's instructions and wear appropriate safety gear when using spray paint.

Brush or Roller for Small Areas

Using a brush or roller is more suitable for smaller aluminium items or intricate details, like trim and moulding. Be sure to choose high-quality brushes or rollers with metal paints to achieve a neat finish.

Multiple Thin Coats

Instead of applying one thick coat of paint, opt for multiple thin coats. This approach prevents drips and ensures even coverage. Allow each coat to dry completely before applying the next.

Sand Between Coats

After each coat of paint has dried, lightly sand the surface with fine-grit sandpaper to remove imperfections and create a smoother finish. This step contributes to a polished look.

Seal the Deal with a Clear Coat

To enhance the durability of your paint job, consider applying a clear coat over the painted aluminium surface. A clear coat will protect the paint from scratches and UV damage, prolonging its lifespan.

Repairing Damaged Aluminium

Before you start painting, it's essential to inspect the aluminium surface for any damage, such as dents, scratches, or corrosion. If you find any imperfections, consider repairing them before applying paint. 

Here's how:

  • For dents and scratches: Use a body filler for metal surfaces to fill imperfections. After the filler has dried, sand it until it's smooth and level with the rest of the surface.
  • For corrosion: Remove any visible corrosion with a wire brush or sandpaper, and then treat the area with a rust converter to prevent further corrosion.

Choosing the Right Finish

The finish you choose can dramatically impact the final look of your aluminium surface. Different finishes can convey various aesthetics and serve other purposes. Some popular finish options include:

  • Glossy finish: This finish provides a shiny and reflective appearance. It's great for surfaces with a polished, high-end look, such as automotive parts or decorative aluminium elements.
  • Satin finish: A satin finish offers a less reflective soft sheen than a glossy finish. It's versatile for various applications, including furniture and kitchen appliances.
  • Matte finish: A matte finish is non-reflective and provides a smooth, understated appearance. It's an excellent option for surfaces where you want to minimise glare and create a contemporary look.

Protecting the Surrounding Area

When starting an aluminium painting project, protecting the surrounding area from overspray and potential paint splatter is essential. Use drop cloths, plastic sheeting, or masking tape and paper to cover nearby objects and surfaces you don't want to paint.

Caring for Painted Aluminium

Once your aluminium surface is freshly painted and looks brand new, proper care will ensure its longevity. Here are some tips for maintaining painted aluminium surfaces:

  • Regularly clean the surface with a mild detergent and a soft cloth to remove dirt and grime.
  • Avoid abrasive cleaners or scrubbing that could damage the paint.
  • Inspect the surface periodically for any signs of wear or damage and touch up any areas as needed to prevent further deterioration.

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Revamping old aluminium surfaces is a rewarding DIY project, but if you prefer to leave it to the experts, you can always turn to professionals like Beyond Painting. We offer professional painting services, including rejuvenating aluminium surfaces, among many other options. With our skilled team and commitment to quality, you can trust us to transform your aluminium items or spaces into something beautiful and long-lasting.


Revamping old aluminium surfaces with a fresh coat of paint is an excellent way to breathe new life into your belongings while protecting them from the elements. By following these painting hacks and choosing the right aluminium paint, you can effortlessly transform your aluminium surfaces into stunning works of art. Whether you tackle the project yourself or seek the expertise of professionals like Beyond Painting, your aluminium items and spaces can look as good as new with a little effort and creativity.

Ready to transform your aluminium surfaces? Contact Beyond Painting today for top-notch professional painting services and watch your old aluminium surfaces shine again!